Voir la source de R0015382 Top Spindle Blower Upgrade

{{Tuto Details
|Main_Picture=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_142123.png
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|Description=<translate>Upgrade Blower to remove excess swarf when Top double plunge spindle is in operation</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Component List'''</u>


M0001083 6mm copper tubing x 0.5 mtr

P0000160 6mm inline flow reg x 1 

P0000458 pilot valve x 1

P0000075 8mm Y connector x 1 

P0000046 6mm y connector x 1

P0000159 6mm Blank x 1 

P0000284 6mm elbow tube connector x 1

P0000007 6mm 1/8 straight connector x 1

P0000009 6mm 1/4 elbow connector x 1

P0000097 8mm 1/4 elbow connector x 1

P000005 6mm black tubing x 7

P0000365 8mm  blue tubing x 1

D0001933 Single valve bracket x 1 

F0000254 M5 x 12 socket cap x 2

F0000159 M5 A form washer x 2</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Assemble Valve and fittings</translate>
|Step_Content=<translate>Assemble Valve and Y connector as shown</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_2024-11-19_14-28-03.png
}}
{{Tuto Step
|Step_Title=<translate>Position Valve bracket and drill</translate>
|Step_Content=<translate>1  Position valve bracket approximately as shown 

2  Mark holes through bracket,  Drill and tap through marked holes to M5</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_143437.png
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}}
{{Tuto Step
|Step_Title=<translate>Connect 8mm blue feed tubing</translate>
|Step_Content=<translate>1 Use 8mm Y connector to feed 8mm blue tubing from original 8mm blue pipe feeding V notch cut valve 

2 Connect to shown port on valve 

3 Fit valve with mounting bracket to underside on angle plate, using 2 off M5 x 12 socket caps and 2 off A form washers to fix</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Trunking lids and lower swarf chute</translate>
|Step_Content=<translate>lower trunking lids and lower chute panel may require removing to install following pipework.</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_150111.png
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{{Tuto Step
|Step_Title=<translate>Connect Y285 pilot to valve bank</translate>
|Step_Content=<translate>1 Remove fitted P0000159 6mm blank from indicated port on main valve bank and connect 6mm black tubing , route through trunking and exit next to pilot valve 

2 Connect to port shown on pilot valve</translate>
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{{Tuto Step
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|Step_Content=<translate>1  Connect 5 meter length of  6mm tubing to port shown on pilot valve and route into trunking at the same point as previous fitted tubing 


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{{Tuto Step
|Step_Title=<translate>Refit all guards and trunking lids</translate>
|Step_Content=<translate>Refit all trunking  lids and swarf chutes , and internal connections are now complete</translate>
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{{Tuto Step
|Step_Title=<translate>Route 6mm  tubing through energy chain</translate>
|Step_Content=<translate>1   Route 6mm tubing through Y axis energy chain as shown 

2   Fit 6mm y connector, and route additional 6mm tubing from Y connector as shown   ( This y connector is fitted to stop pipe crimping on energy chain full movement 

3  Tie new 6mm tubing to original loom exiting energy chain up to Tool break sensor assembly</translate>
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{{Tuto Step
|Step_Title=<translate>Drill access hole in tool break sensor plate</translate>
|Step_Content=<translate>Drill 7mm hole in D0001962 to dimensions shown.  These are approximate dimensions for ease of fitting  -+ 5mm</translate>
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{{Tuto Step
|Step_Title=<translate>Create blower pipe</translate>
|Step_Content=<translate>Manipulate 6mm copper pipe as shown , approximately form and finalise on fitting</translate>
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{{Tuto Step
|Step_Title=<translate>Fit blower pipe</translate>
|Step_Content=<translate>Insert copper pipe into drilled hole and hold in place with 6mm elbow tube tube fitting</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_152751.png
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{{Tuto Step
|Step_Title=<translate>Finalise top tubing connections</translate>
|Step_Content=<translate>Connect top tubing section as shown, ensuring Flow restrictor is added to the line and correctly orientated to allow flow regulation when adjusted 

(this can be tested once functioning )


Secure new tubing to original loom with tie wraps</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_153017.png
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{{Tuto Step
|Step_Title=<translate>Secure and position copper blower line</translate>
|Step_Content=<translate>Secure copper blower line to original tool break sensor blower as shown. Use Tie wraps to secure 


Position end as shown , until function testing in operation, where blower end should be positioned for optimum swarf clearance when routing</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_153341.png
|Step_Picture_01=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2024-11-19_153350.png
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{{Tuto Step
|Step_Title=<translate>Y285 output in io.mul</translate>
|Step_Content=<translate>OuB_BlwSpin,285,2,0,0,False,False,0,7,0,False,0,Y285</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2025-02-20_151452.jpg
}}
{{Tuto Step
|Step_Title=<translate>Map Y285 to IO map</translate>
|Step_Content=<translate>Map to FB02B 1622.0</translate>
|Step_Picture_00=R0015382_Top_Spindle_Blower_Upgrade_Screenshot_2025-02-20_151445.jpg
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{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
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{{Tuto Status
|Complete=Draft
}}