Voir la source de R0015324 Install pipe and cable looms

{{Tuto Details
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|Description=<translate>Pneumatic connections and cable information</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u> 


Standard hex key set 

6mm black Air pipe 

Pipe identification numbers 

Pneumatic Pipe cutters


W0001002 cable (from consumable stock )


<u>'''Parts Required'''</u> 


M0001127 Cable Tie Base (m6) (from consumable stock)

P0000046 Fitting: 'Y' Adaptor 6mm x 2 

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Attach tie bases to frame</translate>
|Step_Content=<translate>Attach 7 off M0001127 Cable Tie Base (m6) as shown using M5 x 10 button sockets</translate>
|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_113829.png
}}
{{Tuto Step
|Step_Title=<translate>Connect Safety gate cylinder feeds</translate>
|Step_Content=<translate>Identification numbers 


951

959


1 Cut 2 6mm black air pipes long enough to run the indicated route


2   Identify each pipe, one 951 and one 959


3  Connect pipes to gate as indicated and leave pipes to loom later</translate>
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{{Tuto Step
|Step_Title=<translate>Cut Siren cable</translate>
|Step_Content=<translate>Cut Length of W00010002 cable to follow the route shown , and mark both ends clearly  Y94</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Create loom</translate>
|Step_Content=<translate>Start to create loom from safety gate 


Attach to first tiebase and separate pneumatic cables to top lug and cables to lower 


Pipes 951 and 959, Y94 cable,  and reed switches X189 and X190 should be loomed in as shown


Y94 should be left with enough length to connect to cut guard beacon when fitted</translate>
|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-11-13_101934.png
}}
{{Tuto Step
|Step_Title=<translate>continue loom</translate>
|Step_Content=<translate>Continue fixing looms  until 1st cylinder push assembly is reached</translate>
|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_141659.png
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}}
{{Tuto Step
|Step_Title=<translate>connect push eject cylinder feeds</translate>
|Step_Content=<translate>Cut 2 lengths of 6mm black airline at the right length to follow the indicated route 


Pipe identifications 

871 and 879


Connect pipes to indicated ports on cylinder</translate>
|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_113829.png
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}}
{{Tuto Step
|Step_Title=<translate>Continue looms</translate>
|Step_Content=<translate>1 Continue looms  bring in the two pipes and continue to the next push cylinder assembly


2  Cut 2 more 6mm black air pipes to run the indicated route and identify and connect as the previous step


3  Add to loom and continue to end of frame, combining reed switches attached to push eject assembly</translate>
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|Step_Picture_03=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-11-13_102034.png
}}
{{Tuto Step
|Step_Title=<translate>Coil cable loom</translate>
|Step_Content=<translate>Coil cables from loom and hold with tie wrap</translate>
|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_151008.png
}}
{{Tuto Step
|Step_Title=<translate>Valve bank connections</translate>
|Step_Content=<translate>1  Use P0000046 6mm y connection to connect pipes 879 together as shown 

Use P0000046 6mm y connection to connect pipes 871 together as shown 


2  Use 6mm black air pipe to connect each Y  connector to valve bank . 

Connect 871/9 to rightside valve. 

Connect 871 to port A2 above valve 

Connect 879 to port A4 above valve 


3 Connect 951 to second valve. port A2

connect 959 to second valve, port A4</translate>
|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_180132.png
}}
{{Tuto Step
|Step_Title=<translate>Loom quality</translate>
|Step_Content=<translate>Ensure all looms are correctly tethered to retention points  , and are not twisted or buckled . 


Ensure all breaks of pipe work are numbered for identification</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Pneumatic operations check</translate>
|Step_Content=<translate>1 Connect mains air to 8mm and purge system to mains pressure


2 Check for audible air leaks , and correct if found 


3 Check home positions. With the air connected the following home  positions should be checked


A    Y95  Safety gate should be extended out 

B     Y87 Cylinder push  should be retracted


4 Manually fire valve on Y95 by pressing over ride button and holding in  (C) check that cylinder moves  and no air leaks are present when fired 


Repeat for Y87 output


Remove air supply once testing is complete</translate>
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