Voir la source de R0015280 Module E Pneumatic Tests

{{Tuto Details
|Main_Picture=R0015280_Module_E_Pneumatic_Tests_Screenshot_2023-07-14_130941.png
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|Description=<translate>Instructions to complete a full pneumatics test on completed module</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools required</u>'''


Pcl air line -12mm connector


'''<u>Parts Required</u>'''


R0015000B Completed Module C</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Health and Safety</translate>
|Step_Content=<translate>In this process pneumatic outputs will be tested in a non emergency stop environment

Ensure safe working practice is followed

* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing
* Ensure all Air connection lines are connected
* Ensure all walkways are not impeded by trailing pipes/leads
* Ensure all mechanical assemblies are at a sufficient stage for testing</translate>
|Step_Picture_00=R0015280_Module_E_Pneumatic_Tests_Screenshot_2023-07-14_131046.png
}}
{{Tuto Step
|Step_Title=<translate>Check all connections are made</translate>
|Step_Content=<translate>* Check all valve bank ports are either connected or blanked off
* Check all mains feed pipes are connected or isolated
* Check all regulators are regulated to minimum setting
* Check all air flow control valves on cylinders and blow lines are set to mid range adjustment</translate>
}}
{{Tuto Step
|Step_Title=<translate>Connect air feed</translate>
|Step_Content=<translate>Connect air feed to mains 12mm feed pipe using pcl coupling and 12mmm push fit adapter</translate>
}}
{{Tuto Step
|Step_Title=<translate>check for air leaks</translate>
|Step_Content=<translate>Investigate any air leaks and resolve</translate>
}}
{{Tuto Step
|Step_Title=<translate>Check home positions</translate>
|Step_Content=<translate>With no valves active ( no over rides pressed ) the following home positions of pneumatic assemblies should be


1 Y239 material load sensor blowers should be switched OFF

2 Y147  Pop up Eshould be retracted

3 Y146  Roller beds should be lifted

4 Y221 Channel bar should be closest to Hepco beam (retracted)

5 Y220 Channel lock should be turned on (no movement possible )

6 Y241   Rack blower should be switched OFF

7 Y131  Gripper height should be raised up


Any discrepancies on these should be investigated to correct</translate>
|Step_Picture_00=R0015280_Module_E_Pneumatic_Tests_Screenshot_2023-07-14_131957.png
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|Step_Picture_02=R0015280_Module_E_Pneumatic_Tests_Screenshot_2023-07-14_132011.png
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}}
{{Tuto Step
|Step_Title=<translate>Test valve bank outputs</translate>
|Step_Content=<translate>Each valve on the Valve bank can be manually overridden to activate the output.

When each valve is fired, attention should be paid to identify any air leaks that occur when the active side of the system becomes live</translate>
|Step_Picture_00=R0015280_Module_E_Pneumatic_Tests_Screenshot_2023-07-14_132549.png
}}
{{Tuto Step
|Step_Title=<translate>Test Y239 material load sensor blowers should be switched OFF</translate>
|Step_Content=<translate>manually fire Y239 .

Check that flow regulator is fitted in the correct orientation . Check this by holding the valve on over ride then adjusti the thumb wheel fully clockwise until the air flow stops , then turn fully anti clockwise and air flow should reach maximum

It no adjustment is possible from thumb wheel, this means the flow regulator is fitted back to front</translate>
}}
{{Tuto Step
|Step_Title=<translate>Test Y147 Pop up E should be retracted</translate>
|Step_Content=<translate>Manually over riding Y147 valve should make All pop up cylinders fire the piston into the active position

Check for air leaks in active position</translate>
}}
{{Tuto Step
|Step_Title=<translate>Test Y146 Roller beds should be lifted</translate>
|Step_Content=<translate>Manually over ride Y146 and all roller beds should drop down from the lifted position. Investigate any air leaks in the activated position

Movement should be smooth , and even across all roller beds operating.

If movement is violent, check that process has been followed and all flow regs are set to 2 1/2 turns open from the fully closed position.

Report through ncr if this is the case</translate>
}}
{{Tuto Step
|Step_Title=<translate>Test  Y221 Channel bar and Y220 Channel lock</translate>
|Step_Content=<translate>Y221 and Y220 need to be tested in parallel 
 
Set Y220 regulator to 0.1 MPA
Manually fire and hold Y221 .  Adjust regulator to increase pressure to 0.1 MPA 

If regulator doesn't increase in pressure check pipework for faults .


With Y221 held, Activate Y220. Channel bar should move as the lock is now released. 


Release Y220 , then release Y221.   Channel bar should not move.  


Activate Y221 and then the channel bar should retract.  


Doing these tests ensures  the  lock function as well as channel movement is correct</translate>
}}
{{Tuto Step
|Step_Title=<translate>Test Y241 Rack blower</translate>
|Step_Content=<translate>manually fire Y241.

Check that flow regulator is fitted in the correct orientation . Check this by holding the valve on over ride then adjusti the thumb wheel fully clockwise until the air flow stops , then turn fully anti clockwise and air flow should reach maximum

It no adjustment is possible from thumb wheel, this means the flow regulator is fitted back to front</translate>
}}
{{Tuto Step
|Step_Title=<translate>Test Y131 Gripper height</translate>
|Step_Content=<translate>Manually fire Y131

With valve held in the over ridden state, adjust regulator next to gripper to increase pressure to 0.4 MPA and then reduce pressure to zero. This is to confirm regulator is fitted to the system correctly . If regulation is not possible, check piping as fault is evident .

Once happy with operation, set regulator pressure to 0.15 MPA</translate>
}}
{{Tuto Step
|Step_Title=<translate>Remove pcl connections</translate>
|Step_Content=<translate>once testing is complete remove air coupling and associated cable/pipe management installed for testing</translate>
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}