Voir la source de R0000712F Rotary Trunking

{{Tuto Details
|Main_Picture=R0000712E_Rotary_Trunking_Screenshot_2024-09-24_091100.png
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|Description=<translate>Installation of rotary energy chain and back plates</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''

Standard set Hex keys

Standard socket set

Countersink bit and drill

Copper/hide hammer

Standard hss drill set

Hack saw 

File


'''<u>Parts Required</u>'''

D0006210 pre assembled energy chain

D0003929 Access panel

D0003930 Circular guide

D0003985 Upper circular guard

D0007817 Circular guard

D0001171 plug bracket

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Adhesive</translate>
|Step_Content=<translate>All bolts must have Loctite 243 adhesive applied unless otherwise stated.

All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare 1st guide Section</translate>
|Step_Content=<translate>D0003985 needs preparing before fitting


1 All back plates for the rotary trunking need to be checked for correct countersink depth. Any protrusion from main face will case energy chain failure

Check and if proud, use a countersink to increase depth</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153150.png
|Step_Picture_01=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153159.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Energy chain mounting bracket</translate>
|Step_Content=<translate>1 Measure position of bracket onto circular guard (291mm)

2 Use a pointed m5 grubscrew screwed into bracket hole indicated, hold in position on guard, and use hide hammer to transfer position mark

3 Drill to 6mm and fix bracket with m5x 16 cap head and large m5 washer

4 Drill 6mm through indicated hole

5 Fix with M5 x 16 countersink, large m5 washer and nyloc nut

6 This countersink bolt head must be flush to block. If proud, use a countersink bit to increase depth</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153248.png
|Step_Picture_01=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153255.png
|Step_Picture_02=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153301.png
|Step_Picture_03=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153308.png
|Step_Picture_04=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153314.png
|Step_Picture_05=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153320.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare second section</translate>
|Step_Content=<translate>Check countersink holes in D0003930 are to the correct depth . Rework with countersink if fasteners sit proud.</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153436.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare 3rd section</translate>
|Step_Content=<translate>Check countersink holes in D0007817 are to the correct depth . Rework with countersink if fasteners sit proud.</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153515.png
}}
{{Tuto Step
|Step_Title=<translate>Orientation</translate>
|Step_Content=<translate>It is vital to achieve correct orientation of above parts


Use M8 holes indicated as reference point for fitting</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153554.png
|Step_Picture_01=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153602.png
|Step_Picture_02=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153609.png
}}
{{Tuto Step
|Step_Title=<translate>Fit D0007817</translate>
|Step_Content=<translate>Mount D0007817 to main rotary base and fix with m5 x 10 countersink bolts</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153657.png
}}
{{Tuto Step
|Step_Title=<translate>Fit D0003930</translate>
|Step_Content=<translate>Mount D0003930 to main rotary base and fix with m5 x 10 countersink bolts</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153745.png
}}
{{Tuto Step
|Step_Title=<translate>Fit D0003985</translate>
|Step_Content=<translate>Mount D0003985 to main rotary base and fix with m5 x 10 countersink bolts</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153827.png
}}
{{Tuto Step
|Step_Title=<translate>Fit locking screw to energy chain</translate>
|Step_Content=<translate>Drill and tap m3 to plugged end '''ONLY''' of energy chain assembly


Use m3 x 6 pan head bolt to secure

{{Warning|...Caution damage to cables is possible Use a shield over cables to protect}}</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153948.png
}}
{{Tuto Step
|Step_Title=<translate>Clarification added to next step on position of cut out on connection plug</translate>
|Step_Content=<translate>Please ensure the following step is noted and replicated


This is to ensure the cable and 6mm pipe are located in the correct area on assembly</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_154032.png
}}
{{Tuto Step
|Step_Title=<translate>Mount and mark Connection plug</translate>
|Step_Content=<translate></translate>
}}
{{Tuto Step
|Step_Title=<translate>Prepare 1st guide Section</translate>
|Step_Content=<translate>D0003985 needs preparing before fitting


1 All back plates for the rotary trunking need to be checked for correct countersink depth. Any protrusion from main face will case energy chain failure

Check and if proud, use a countersink to increase depth</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153150.png
|Step_Picture_01=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153159.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Energy chain mounting bracket</translate>
|Step_Content=<translate>1 Measure position of bracket onto circular guard (291mm)

2 Use a pointed m5 grubscrew screwed into bracket hole indicated, hold in position on guard, and use hide hammer to transfer position mark

3 Drill to 6mm and fix bracket with m5x 16 cap head and large m5 washer

4 Drill 6mm through indicated hole

5 Fix with M5 x 16 countersink, large m5 washer and nyloc nut

6 This countersink bolt head must be flush to block. If proud, use a countersink bit to increase depth</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153248.png
|Step_Picture_01=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153255.png
|Step_Picture_02=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153301.png
|Step_Picture_03=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153308.png
|Step_Picture_04=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153314.png
|Step_Picture_05=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153320.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare second section</translate>
|Step_Content=<translate>Check countersink holes in D0003930 are to the correct depth . Rework with countersink if fasteners sit proud.</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153436.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare 3rd section</translate>
|Step_Content=<translate>Check countersink holes in D0007817 are to the correct depth . Rework with countersink if fasteners sit proud.</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153515.png
}}
{{Tuto Step
|Step_Title=<translate>Orientation</translate>
|Step_Content=<translate>It is vital to achieve correct orientation of above parts


Use M8 holes indicated as reference point for fitting</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153554.png
|Step_Picture_01=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153602.png
|Step_Picture_02=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153609.png
}}
{{Tuto Step
|Step_Title=<translate>Fit D0007817</translate>
|Step_Content=<translate>Mount D0007817 to main rotary base and fix with m5 x 10 countersink bolts</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153657.png
}}
{{Tuto Step
|Step_Title=<translate>Fit D0003930</translate>
|Step_Content=<translate>Mount D0003930 to main rotary base and fix with m5 x 10 countersink bolts</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153745.png
}}
{{Tuto Step
|Step_Title=<translate>Fit D0003985</translate>
|Step_Content=<translate>Mount D0003985 to main rotary base and fix with m5 x 10 countersink bolts</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153827.png
}}
{{Tuto Step
|Step_Title=<translate>Fit locking screw to energy chain</translate>
|Step_Content=<translate>Drill and tap m3 to plugged end '''ONLY''' of energy chain assembly


Use m3 x 6 pan head bolt to secure

{{Warning|...Caution damage to cables is possible Use a shield over cables to protect}}</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_153948.png
}}
{{Tuto Step
|Step_Title=<translate>Clarification added to next step on position of cut out on connection plug</translate>
|Step_Content=<translate>Please ensure the following step is noted and replicated


This is to ensure the cable and 6mm pipe are located in the correct area on assembly</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_154032.png
}}
{{Tuto Step
|Step_Title=<translate>Mount and mark Connection plug</translate>
|Step_Content=<translate>1 Fit pre assembled R0015304B energy chain assembly plug connection into bracket D00001171 as shown. Note plug has 2 different widths, larger width must be captivated in bracket to ensure secure fitting

2 Mark the indicated area

3 Remove plug connection from bracket and remove marked area using hacksaw and dress with file

4 Refit to bracket, captivating ethercat cable and 6mm blue pipe from energy chain assembly as shown

5 Secure with M4 x 12 socket cap</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_154304.png
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{{Tuto Step
|Step_Title=<translate>Mount energy chain</translate>
|Step_Content=<translate>1 Fix energy chain bracket as shown  using 2 off m5 x 10 button heads and heavy washers

2 Add cable retention point. Fit small A0000248 tie base and secure with M4 x 6 button head</translate>
|Step_Picture_00=R0000712F_Rotary_Trunking_Screenshot_2024-09-24_154633.png
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{{Tuto Step
|Step_Title=<translate>Mount plug bracket</translate>
|Step_Content=<translate>Fit assembled plug and bracket into position. Secure with 2 off M5 x 10 button sockets</translate>
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{{Tuto Step
|Step_Title=<translate>Finalise energy  chain cables</translate>
|Step_Content=<translate>1  Set ethercat cable and 6mm blue pipe to the length shown of 580mm


2 Fit tie wrap to  cable restraint point once cable and pipe length are set</translate>
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{{Tuto Step
|Step_Title=<translate>Fit Access panel</translate>
|Step_Content=<translate>1 Slide access panel into position

2 Fix energy chain to panel with m5 x 16 button heads, washers and nyloc nuts</translate>
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