Voir la source de R0015060 Bench Assemble Flapper Beam

{{Tuto Details
|Main_Picture=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_135928.png
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|Description=<translate>Bench assembly details for sensor rail</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard hex key set 


'''<u>Parts Required</u>'''


B0001099 Bush flange 10 i/d 12 o/d x 14

C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1

D0010167 Ethercat Mount Plate x 1

D0015353 Sensor Flapper Pivot x 8

D0015355 Sensor Flapper Plate (312)  x 6

D0015357 Sensor Flapper Plate (270) x 1

D0015363 Sensor Flapper Support Transfer SEE NOTE x 1

D0016322 Welded 90° Bracket: 76mm x 38mm x 38mm x 2

E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn  x 7

F0000537 dowel pin 10 x 40   x 8

M0001016 Angle 74 x 38 x 2

M0001209 Bracket m8 proximity sensor bracket 90 deg  x 7



<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Check components


D0015355 Sensor Flapper Plate (312)  x 6

D0015357 Sensor Flapper Plate (270) x 1


Ensure indicated have a radius on the indicated faces and are smooth and burr free</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Assemble Maytec frame</translate>
|Step_Content=<translate>Assemble frame as shown   


Set leg 1 to 405mm


Set leg 2 to 305mm</translate>
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connectors to be on inside faces as indicated","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":291,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Fit bushes</translate>
|Step_Content=<translate>Fit  B0001099 Bush flange 10 i/d 12 o/d x 14   into D0015355 Sensor Flapper Plate (312)  x 6 and D0015357 Sensor Flapper Plate (270) x 1 as shown</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152408.png
|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152420.png
}}
{{Tuto Step
|Step_Title=<translate>Fit 1st Pivot</translate>
|Step_Content=<translate>Fit 1st D0015353 Sensor Flapper Pivot as shown 


Fix with F0000299 m6 d nut and M6 x 20 socket cap</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152712.png
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152720.png
}}
{{Tuto Step
|Step_Title=<translate>Add dowel</translate>
|Step_Content=<translate>Fit F0000537 dowel pin 10 x 40 as shown, leaving 5mm of protrusion 


Secure with M5 x 12 kcp grubscrew</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152845.png
|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152955.png
}}
{{Tuto Step
|Step_Title=<translate>Fit 1st plate</translate>
|Step_Content=<translate>1    Position as shown D0015357 Sensor Flapper Plate 


2   Captivate with pivot block and dowel as shown, using same fixings as previous pivot block . Ensure dowel sits central in pivot block. 

3  Ensure sensor plate is free to move in the direction shown when fitted.  Leave as minimal gap as possible between pivot blocks and sensor plate

<br /></translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153420.png
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|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153405.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit 2nd plate</translate>
|Step_Content=<translate>Fit D0015355 Sensor Flapper Plate (312) and fix with same method as previous steps

<br /></translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143819.png
}}
{{Tuto Step
|Step_Title=<translate>Repeat for remaining plates</translate>
|Step_Content=<translate>Fit remaining 5 plates in the same method as shown</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143717.png
|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143624.png
|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143559.png
}}
{{Tuto Step
|Step_Title=<translate>Fit sensors</translate>
|Step_Content=<translate>1   Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown 


Use M5 fat D nut, M5 x 10 socket cap and A form washer to secure 


2  Fit 7 off E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn as shown .


3  Set sensor gap to 5mm


With the sensor plate fully depressed in the direction shown, set sensor so 5mm gap is present 


4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_073717.png
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{{Tuto Step
|Step_Title=<translate>Fit tie bases</translate>
|Step_Content=<translate>Fit  Cable tie bases using M5 x 10 button sockets an M5 fat D nuts at the positions shown 


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{{Tuto Step
|Step_Title=<translate>Assemble and mount Ethercat box</translate>
|Step_Content=<translate>1  Assemble C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO onto D0010167 Ethercat Mount Plate x 1 as shown using M3 x 20 pan head fasteners


2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of 590 mm from indicated face to edge of ethercat mounting plate</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit support angles</translate>
|Step_Content=<translate>Fit 2 off M0001016 Angle 74 x 38 as shown 


Fasten with M8 Fat D nut, M8 x 20 socket cap and Heavy M8 motor plate washer</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_080345.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}