Voir la source de R000560 Bench Assemble Spindle

{{Tuto Details
|Main_Picture=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_140540.png
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|Description=<translate>Bench assembly of saw main blade spindle</translate>
|Categories=Production
|Difficulty=Hard
|Duration=2.0
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u> 


Standard hex key set

Heat gun 



<u>'''Parts Required'''</u> 


B0000027 Ball Bearing 30 I/D 62 O/D 16 Long + seals (Branded) x 3

B0000048 Taperlock Set SPZ 80-2 1210-24  x 1

B0000060 Double Angular Bearing 30 I/D 62 O/D 23.8 Long + seals  x 1

D0004026 Bearing Housing x 1

D0004027 Saw Spindle x 1

D0004030 Lock Ring x 1

D0004031 Saw Washer x 1

D0004271 Front Saw Flange x 1

D0004272 Backing Saw Flange x 1

D0004771 Inner Bearing Spacerx 1

D0004772 Outer Bearing Spacer x 1

D0004852 Key for D4027x 1

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Check fitment</translate>
|Step_Content=<translate>Check fitment of D0004772 Outer Bearing Spacer into D0004026 Bearing Housing


Spacer should pass through bearing housing when aligned correctly .  


Check for burrs on bearing if spacer doesn't pass through</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_145629.png
}}
{{Tuto Step
|Step_Title=<translate>Check fitment</translate>
|Step_Content=<translate>Check fitment of D0004030 Lock Ring onto D0004027 Saw Spindle


Lock ring should wind to base of thread by hand</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_151436.png
|Step_Picture_01=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_152443.png
}}
{{Tuto Step
|Step_Title=<translate>Bearing fitment</translate>
|Step_Content=<translate>Ensure correct bearing fitment is adhered to


Bearings fitted should have resistance fit. 


If bearings are slide fit, Loctite 641 must be used with adequate de-greasing 


If bearing are tight, inspect parts to drawing</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble bearings on spindle shaft</translate>
|Step_Content=<translate>1   Fit B0000027 Ball Bearing as shown using press


2 Fit B0000060 Double Angular Bearing as shown


3 Fit D0004771 Inner Bearing Spacer


4 Fit D0004772 Outer Bearing Spacer , ensuring orientation as shown using measurement as reference 


5 Fit 2 off B0000027 Ball Bearing


6 Fit and apply tension to D0004030 Lock Ring</translate>
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|Step_Picture_05=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_150254.png
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}}
{{Tuto Step
|Step_Title=<translate>Check outer spacer resistance</translate>
|Step_Content=<translate>The outer spacer should have resistance when assembled in the direction shown.


It should be possible to move it by hand, but not easily</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_150254.png
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hadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Movement of outer spacer should be possible in these directions by firm hand pressure ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":642,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Adjustment of outer spacer resistance</translate>
|Step_Content=<translate>To adjust outer spacer pressure, the following steps can be performed 


To increase the pressure , reduce length of inner spacer 


To reduce the pressure, reduce the length of the outer spacer 


1  To adjust the identified part, remove fitted bearings and remove inner or outer spacer from assembly 


2 Use sanding pad to polish face of identified spacer to adjust length. Ensure rotating movements are used when adjusting to ensure parallel of faces is maintained 


3 Only make small adjustments,the re assemble to check fitment 


Continue until desired fitment is obtained</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_152059.png
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|Step_Picture_01=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_152201.png
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}}
{{Tuto Step
|Step_Title=<translate>Finalise lock ring</translate>
|Step_Content=<translate>Use M6 x ?? caphead as shown and fit to lock ring.


Apply final tension 


Check fitment again of outer spacer


If deviation has occurred,adjust rotational tension of lock ring slightly and re tension M6 cap head  


Continue until desired fitment is acquired and fasteners are finalised</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_152524.png
}}
{{Tuto Step
|Step_Title=<translate>Heat Bearing  housing</translate>
|Step_Content=<translate>D0004026 Bearing Housing will require heating with heat gun to swell bore for spindle assembly fitment 


1  Degrease thoroughly with FE10 solvent and dry 


2 Use heat gun to apply heat to bearing housing . Heat for roughly  5 minutes</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_153059.png
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|Step_Picture_01=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_153108.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit spindle assembly</translate>
|Step_Content=<translate>When bearing housing is hot, slide in the spindle assembly and align the 2 m6 tapped holes in the spindle assembly to the bearing housing countersunk holes 


Add 2 off M6 x 16 counter sunk bolts and tighten</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_153555.png
|Step_Picture_01=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_153648.png
}}
{{Tuto Step
|Step_Title=<translate>Cool assembly</translate>
|Step_Content=<translate>Use airline to cool assembly quickly to avoid damage to bearing seals</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_153752.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Once assembly has cooled, check rotation of spindle assembly 


Rotation should be smooth and consistent with no tight spots</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Fit taper lock pulley</translate>
|Step_Content=<translate>1  Insert D0004852 Key as shown 


2  Remove 2 off grubscrews from B0000048 Taperlock Set Apply copper slip, then re fit 


3 Fit taperlock to align over key and apply light tension to grubscrews to secure temporary position of taper lock pulley</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_153917.png
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|Step_Picture_01=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_154235.png
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}}
{{Tuto Step
|Step_Title=<translate>Attach blade mounting flanges</translate>
|Step_Content=<translate>1  Fit D0004272 Backing Saw Flange as shown 


2 Fit D0004271 Front Saw Flange as shown 


3 Fit  D0004031 Saw Washer and captivate lightly with M16 x 1.5 x 45 hex set yellow passivated</translate>
|Step_Picture_00=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_154428.png
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|Step_Picture_01=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_154607.png
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|Step_Picture_02=R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_154600.png
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}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}