Voir la source de R0000963E Bench Assemble Z axis Components

{{Tuto Details
|Main_Picture=R0000963E_Bench_Assemble_Z_axis_Components_Screenshot_2023-07-18_113019.png
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|Description=<translate>Bench assembly instructions for z axis components</translate>
|Categories=Production
|Difficulty=Medium
|Duration=3
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>


Standard hex key set 

Standard spanner set 

Emery tape

Standard HSS drill set 

Hand reamer 

Standard tap set 


<u>'''Part  Required'''</u> 


B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4

B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2

B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2

C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

D0006501 Z Leadscrew Sleeve x 2 

D0007629 Cylinder rod Extension x 4

D0007732 Sprocket Idler Shaft x 2

D0007733 Sprocket Mounting Block x 2

D0008090 Retaining Collar  x 1 

H0007715 Z Sprocket 33 Teeth  3/8<nowiki>''</nowiki> pitch x  2 

H0007790 Leadscrew Z(Includes Re-balling) x 2 

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000023 Fitting: Hex  Nipple 1/8 BSP x 2

P0000024 Fitting: Hex Nipple 1/4 BSP x 2

P0000026 Silencer 1/4 BSP x 4

P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x  4

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000145 Tee-Equal 1/4BSP Galvanised x 2

P0000200 Elbow Adaptor 6mm - M5 x 2

P0000229 Pneumax VDMA 40 x 300 Magnetic x 4

P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015101_Bench_Assemble_Take_Up_Assembly_Loctite270_stud_lock.png
}}
{{Tuto Step
|Step_Title=<translate>Clean Threads</translate>
|Step_Content=<translate>4 off


D0007629 .  Clean M8 x 1.25 and M12 x 1.25  threads to remove debris</translate>
|Step_Picture_00=R0000963E_Bench_Assemble_Z_axis_Components_Screenshot_2023-07-18_110421.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble support cylinder 1</translate>
|Step_Content=<translate>2 off


Assemble P0000229 cylinder as shown</translate>
|Step_Picture_00=R0000963E_Bench_Assemble_Z_axis_Components_Screenshot_2023-07-18_105421.png
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}}
{{Tuto Step
|Step_Title=<translate>Assemble support cylinder 2</translate>
|Step_Content=<translate>Assemble a pair of cylinder assemblies as shown


'''<big>PHOTOS REQUIRED</big>'''


additionally fitted parts are 


P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000200 Elbow Adaptor 6mm - M5 x 2</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble tensioners</translate>
|Step_Content=<translate>2 off 


1   Press B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide into H0007715 Z Sprocket 33 Teeth  3/8<nowiki>''</nowiki> pitch .  Observe fit, if loose solvent to degrease and apply bearing fit. If tight inspect drawing and check bore size 


2  Press in D0007732 Sprocket Idler Shaft , again observing fit as above


3 Fit  15mm external circlip  


4 Attach  D0007733 Sprocket Mounting Block using M6  x 40 socket cap and heavy M6 washer (do not apply adhesive to this bolt )


5 Add M6 x 30 grubscrew and M6 standard nut to indicated face (picture required)</translate>
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{{Tuto Step
|Step_Title=<translate>Check fit of D0001926</translate>
|Step_Content=<translate>Ensure D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

fits onto C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

Fit should be a snug slide fit

Part can be reamed with hand reamer if fit is tight</translate>
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{{Tuto Step
|Step_Title=<translate>Fit bearing</translate>
|Step_Content=<translate>2 off 


1 Check and adjust fit of B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals onto D0006501 Y Leadscrew Sleeve

<br />{{Warning|...Only polish a small amount at a time , to ensure to correct amount is taken of the sleeve}}

2 Fit should be a smooth press fit onto sleeve. Indicated face can be polished down with fine emery to obtain desired fit</translate>
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{{Tuto Step
|Step_Title=<translate>Tension drive coupling</translate>
|Step_Content=<translate>1 Add m8 socket caps as shown to hold assembly in vice


2 Use 2 off m8 long socket caps and Standard M8 nuts and lock onto drive coupling .

<br />{{Warning|...Ensure end of socket cap doesn't touch inner part as rotation is required to tension}}


Tension using long M8s as leverage</translate>
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{{Tuto Step
|Step_Title=<translate>Finalise drive coupling</translate>
|Step_Content=<translate>1 off 


1 Remove 1 off Long M8 socket cap and tension an M8 x 12 kcp grubscrew into the hole (do not add adhesive )

2 Remove second Long M8 socket cap and dimple inner shaft using 6.8mm drill

Clean with compressed air and add M8x 8 kcp with adhesive and tension

3 Remove m8 x 12 kcp grub screw and repeat above step</translate>
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{{Tuto Step
|Step_Title=<translate>Finalise idler coupling</translate>
|Step_Content=<translate>1 off 


Use the same steps above to assemble idler drive coupling as shown using D0008090 Retaining Collar  x 1

<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Check fit of leadscrew to coupling</translate>
|Step_Content=<translate>2 off 


1 Check fit of coupling to leadscrew H0007790 Leadscrew 


2 Use reamer / Emery tape if fit is tight</translate>
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