Voir la source de R0002913E Install and Align Rotary head Subframe

{{Tuto Details
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|Description=<translate>Correct alignment protocol for subframe alignment</translate>
|Categories=Production
|Difficulty=Very hard
|Duration=5
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


300mm engineers level

2 meter straight edge 

1 meter straight edge 

Standard hex key set 

Standard spanner set 


'''<u>Parts Required</u>''' 


D0000095 Bottom Plate x 2 

D0006484 Front Tiebeam x 1

D0006485 Rear Tiebeam  x 1

D0007681 Shaft Adjust Plate x 2

D0007683 Lower Beam Mount x 1

D0007684 Lower Beam Mount - Mirror  x 1

D0007695 Platform (D8714)  x 1

D0007787 Upper Beam Mount x 1

D0007835 Hard Stop  x 2

D0008087 Z Servo Housing x 2

H0006025 Shaft 40mm: 939mm Flowline Y-axis  x 2

H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts)  x 2

R0015296  Bench Assemble bearings Assemblies 

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Level  Frame</translate>
|Step_Content=<translate>1   Use  engineers level to level frame at the indicated points .  Any discrepancy between the two faces should be adjusted to be even both sides .


2   Use 2 meter straight edge and 300mm engineers level to level  Y axis of machine at the indicated points</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Instal Upper beam mount</translate>
|Step_Content=<translate>Mount  and orientate  D0007787 Upper Beam Mount x 1 as shown


Fix with M12 x 70 socket caps and A form washers , do not apply adhesive 


Add 8 off M10 x 30 flat bottomed grubscrews</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Level upper beam mount</translate>
|Step_Content=<translate>1  Level X axis  on both sides of the beam at the indicated point  using  M10 grubscrews to adjust 


2  Adjust Y  Axis using grubscrews .  only adjust one end up, as height needs to remain as close as possible to  frame monting point.


Use 1 meter straight edge and engineers level 


3 Check and adjust flatness  by using 1 meter straight edge to gauge.   Bias can be used on jacking grubscrews to manipulate the upper beam mount flat. 

<br />{{Info|...Beam should be set level and flat under tension from M12 x 70 socket caps

Upper beam mount should remain as close as possible to frame mounting points}}<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Install Z axis shafts</translate>
|Step_Content=<translate>1  Mount  H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts)  x 2 

and suspend in place with M16 x 45 hex head bolts and D0007681 Shaft Adjust Plate x 2

Add 2 off large black tie wraps  per side as shown

2  Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies to z shafts orientated as shown.

M6 holes should face centre of machine and M8 holes and 8mm dowel holes should face front of machine</translate>
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|Step_Title=<translate>Assemble  centre platform</translate>
|Step_Content=<translate>1 Prepare 6mm dowel holes  indicated with 6mm reamer in D0007695 Platform


2  Lightly  attach as shown 2 off D0008087 Z Servo Housing using  4 off M8  x 40 socket caps and A form washers  per block 

3  Fit 4 off 6mm  x 30 dowel to align blocks

4  Finalise M8 socket caps 

5 Check with 40mm shaft jig that alignment is correct and shaft can pass through assembled 40mm bore 

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{{Tuto Step
|Step_Title=<translate>Fit Centre platform</translate>
|Step_Content=<translate>1 Ensure2 off dimples  on  each main vertical shaft are facing the rear of the machine

2 Slide into position centre platform assembly ensuring the correct orientation  is achieved in regards to  Machined pockets on the  centre platform 


3 Align dimples to M8 tapped holes in crossmember and fix with 4 off M8 x 16 kcp grubscrew 


4 Fit 2 off bearing block from  R0015296  Bench Assemble bearings Assemblies as shown.  Blocks should be orientated as previous fitted upper blocks</translate>
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D0007683 Lower Beam Mount x 1

D0007684 Lower Beam Mount - Mirror  x 1  as  shown 


1  Use M10 x 70 socket caps , A form washers and standard M10 nuts to fix as shown

2  Insert 4 off M10 x 30  flat bottomed jacking grubscrew  as shown</translate>
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{{Tuto Step
|Step_Title=<translate>Level lower beam mounts</translate>
|Step_Content=<translate>1   Apply  Medium tension to M10 socket caps and wind down M10 jacking grubscrews to touch on frame 


2   Level X axis of block using pair A or B, never use all 4 


3  Level Y axis of block using pair A or B, never use all 4 


Repeat for other side 


4 Level across beam mounts  using 2 meter straight edge.  Adjust lowest platform to correct any error . Always use all 4 jacking grubscrews turned exactly the same amount to raise platform to adjust 


5 Once levelled,  check no gaps are present on contact face of straightedge along  both lower beam mounts</translate>
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{{Tuto Step
|Step_Title=<translate>Align lower beam mounts</translate>
|Step_Content=<translate>1  Insert 1 off M8 x 16 kcp grubscrew per lower beam mount and apply light pressure with no adhesive 


2 Release pressure on M10 socket caps that hold lower beam mounts in place 


3 Use straight edge as indicated 

{{Warning|...Only Apply light pressure to G clamps shown to hold straight edge.  Heavy pressure will damage straight edge}}

4  Adjust lower beam mount position  using level as indicated .  Once level is achieved, apply light pressure to M10 socket caps  and repeat for other side 

5  Adjust Lower beam mount position using  a level as indicated . Repeat on other side</translate>
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{{Tuto Step
|Step_Title=<translate>Check shaft pitching</translate>
|Step_Content=<translate>1  Use Z shaft slip gauge to measure pitch of shafts at  upper point shown .  Measure gap using feeler gauges  


2 Check shaft pitching at lower point shown , this must be set to replicate  upper measurement .  Adjust lower beam mounts to adjust this measurement 

<br />{{Info|...Adjustment for lower shaft pitching will change previous set level on Z servo housing.  The level must be equalised between the two blocks when adjusting the shaft pitch}}<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Check the following points 

1 Level Check

2 Level check 

3 Level check 

4 Level check  

5 Alignment  and Level check 

6 Alignment check</translate>
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{{Tuto Step
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