Voir la source de Saje uPVC Unloading Process

{{Tuto Details
|Main_Picture=Saje_uPVC_Unloading_Process_IMG_7330_1_.jpg
|Description=<translate>Process for unloading and locating Autoflow Mk4 machine in Saje upvc</translate>
|Categories=Maintenance
|Difficulty=Hard
|Duration=4
|Duration-type=day(s)
}}
{{Introduction
|Introduction=<translate>Access for machinery is limited at the Saje factory. 

The machine will be delivered in the following modules, that should be unloaded from the lorry in this order

#Machining centre base module (1.8 x 2.2m)
#Machining centre outer guard 2 off (2.0 x 1.5m)
#Infeed module (2.4 x 7.5m)
#Conveyor modules (4.5 x 0.5m, 2.5 x 0.5m)


<br /></translate>
}}
{{Materials
|ItemList={{ItemList}}
}}
{{EPI
|EPI=use-protective-footwear, use-protective-clothing, use-protective-headgear
}}
{{Tuto Step
|Step_Title=<translate>Remove the Soenen Machine</translate>
|Step_Content=<translate>'''Wed / Thur''' before unloading, remove the Soenen machine, leaving the large outfeed conveyor tables

The Brackets on the outfeed tables will be used for the Stuga conveyors</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_IMG_7330_1_.jpg
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|Step_Picture_01=Saje_uPVC_Unloading_Process_Saje_Soenen_Outfeed_Bracket.jpeg
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}}
{{Tuto Step
|Step_Title=<translate>Prepare the floor</translate>
|Step_Content=<translate>The datum points for loading have already been marked on the floor.

Using these datum points, mark the position of the remainder of the floor pads

{{Pin|...}}<br /></translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Floor_Datum_2.jpg
|Step_Picture_01=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_4.jpg
|Step_Picture_02=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg
|Step_Picture_03=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg
|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":4,"top":-78,"width":471,"height":732,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.1,"scaleY":1.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/ae/Saje_uPVC_Unloading_Process_Sturtz_Infeed_Inner_Feet_Dims.jpg","filters":[]}],"height":449.6487119437939,"width":600}
|Step_Picture_04=Saje_uPVC_Unloading_Process_Sturtz_Infeed_All_Pads.jpg
}}
{{Tuto Step
|Step_Title=<translate>Triangulation for Infeed Pads</translate>
|Step_Content=<translate>Pictures show triangulation distances.</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_1.jpg
|Step_Picture_01=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_2.jpg
|Step_Picture_02=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Triangulation_3.jpg
}}
{{Tuto Step
|Step_Title=<translate>Odd pad</translate>
|Step_Content=<translate>Additional pad needed on infeed "unwrapping" table</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Sturtz_Infeed_Odd_Pad.jpg
}}
{{Tuto Step
|Step_Title=<translate>Prepare the Machine Pads / Piles</translate>
|Step_Content=<translate>'''Friday''':{{Idea|...Using shuttering in the pad holes will enable the height of the pad to be increased to correct the "run off" of the floor.}}

*Pad size 300mm x 300mm (or similar)
*Pad Depth 300-500mm
*Use shuttering or large diameter soil pipe
*Find the highest point, string a level agcross to the other pads
*Fill shuttering with quick set cement to +/- 15mm of level
{{Idea|...The machining table has levelling feet, but the run off of the current cow shed floor may prove challenging for the range of the levelling. Using the shuttering to create taller plies will solve this problem easily and inexpensively}}<br /></translate>
}}
{{Tuto Step
|Step_Title=<translate>Prepare unloading bogeys</translate>
|Step_Content=<translate>Window loading bogeys (3 off) to be prepared on a rigid base to allow one end of machine infeed frame to rest on them

The forklift will lift and push from the other end</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Bogey.jpg
}}
{{Tuto Step
|Step_Title=<translate>Clear the inside area</translate>
|Step_Content=<translate>Including the chop saw table

Leaving a clear route for the 2.4m x 7.5m table to roll in</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Chop_saw_outfeed.jpg
|Step_Picture_01=Saje_uPVC_Unloading_Process_Saje_Rear_door_inside.jpg
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}}
{{Tuto Step
|Step_Title=<translate>Clear Outside Unloading Area</translate>
|Step_Content=<translate>The full width of this route will need to be cleared</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Rear.jpg
}}
{{Tuto Step
|Step_Title=<translate>Imporvements to step into building</translate>
|Step_Content=<translate>If possible, improve the access pathway. 

Potentially find a ramp system for the step into the unit</translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Step_into_Saje_Rear.jpg
|Step_Picture_01=Saje_uPVC_Unloading_Process_Saje_Rear.jpg
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-316,"top":-396,"width":4032,"height":3024,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.3,"scaleY":0.3,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c0/Saje_uPVC_Unloading_Process_Saje_Rear.jpg","filters":[]}],"height":449.75922953451044,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Lorry to reverse along LHS of building</translate>
|Step_Content=<translate>'''Monday''':

Lorry to reverse along left side of building (when viewed from front)

This allow easy unloading access for forklift to unload to ground, and align components with door

<br /></translate>
|Step_Picture_00=Saje_uPVC_Unloading_Process_Saje_Rear_LHS.jpg
|Step_Picture_01=Saje_uPVC_Unloading_Process_Saje_Unloading_area.jpg
}}
{{Tuto Step
|Step_Title=<translate>Machining Centre</translate>
|Step_Content=<translate>The machining centre</translate>
}}
{{Tuto Step
|Step_Title=<translate>Machining Centre Guard</translate>
|Step_Content=<translate>The guar is a clam shell design that encases the machine in 2 pars from front and rear</translate>
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}