Voir la source de Fitting Zx5 Crank Upgrade

{{Tuto Details
|Main_Picture=Fitting_Zx5_Crank_Upgrade_DSC_0261.JPG
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|Description=<translate>Fitting the crank upgrade to Z065, Z066, Z067</translate>
|Categories=Maintenance
|Difficulty=Hard
|Duration=2
|Duration-type=day(s)
|Tags=ZX5, Crank
}}
{{Introduction
|Introduction=<translate>This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Program Eaton Drives before they leave</translate>
|Step_Content=<translate>Running frequency

Control mode

Accel time

Decel time

<br /></translate>
}}
{{Tuto Step
|Step_Title=<translate>Remove Link arm connecting to rack and pinion</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0264.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-211,"top":-68,"width":6000,"height":4000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.17,"scaleY":0.17,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/2/27/Fitting_Zx5_Crank_Upgrade_DSC_0264.JPG","filters":[]}],"height":450.5660377358491,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Remove pivot shaft and arm</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0266.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0268.JPG
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0270.JPG
}}
{{Tuto Step
|Step_Title=<translate>Undo clutch and remove Cam</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0272.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0273.JPG
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0275.JPG
}}
{{Tuto Step
|Step_Title=<translate>Add sprocket to clutch</translate>
|Step_Content=<translate>B0001166</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0279.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0280.JPG
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0281.JPG
}}
{{Tuto Step
|Step_Title=<translate>Fix idler plate to upright</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0282.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-145,"top":-13,"width":6000,"height":4000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.12,"scaleY":0.12,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b9/Fitting_Zx5_Crank_Upgrade_DSC_0282.JPG","filters":[]}],"height":449.4661921708185,"width":600}
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0286.JPG
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":44,"top":-129,"width":4000,"height":6000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.11,"scaleY":0.11,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/0/04/Fitting_Zx5_Crank_Upgrade_DSC_0286.JPG","filters":[]}],"height":450.3225806451613,"width":600}
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0291.JPG
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":39,"top":-82,"width":4000,"height":6000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.1,"scaleY":0.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/f1/Fitting_Zx5_Crank_Upgrade_DSC_0291.JPG","filters":[]}],"height":450,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Fix split sprocket onto drive shaft</translate>
|Step_Content=<translate>{{Idea|...Line up with a straight edge}}</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0287.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0289.JPG
}}
{{Tuto Step
|Step_Title=<translate>Drill and pin split sprocket to shaft</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0288.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":6000,"height":4000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.1,"scaleY":0.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/65/Fitting_Zx5_Crank_Upgrade_DSC_0288.JPG","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":287.21,"top":200.21,"width":91.96,"height":91.96,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":45.97836091076423,"ry":45.97836091076423}],"height":400,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Add chain minimum length sprocket to sprocket</translate>
|Step_Content=<translate>Use idler to create tension</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0292.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":38,"top":-37,"width":4000,"height":6000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.09,"scaleY":0.09,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/42/Fitting_Zx5_Crank_Upgrade_DSC_0292.JPG","filters":[]}],"height":449.438202247191,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Fit Module C Crank Home sensor plate to Arm 5</translate>
|Step_Content=<translate>Sensor cables run to rear Module C cabinet - EtherCAT fieldbus boxes</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0296.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":6000,"height":4000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.1,"scaleY":0.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/1/14/Fitting_Zx5_Crank_Upgrade_DSC_0296.JPG","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":298.11,"top":206.11,"width":123.17,"height":123.17,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":61.58516275962439,"ry":61.58516275962439}],"height":400,"width":600}
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0298.JPG
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":6000,"height":4000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.1,"scaleY":0.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a6/Fitting_Zx5_Crank_Upgrade_DSC_0298.JPG","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":162.96,"top":155.96,"width":89.5,"height":89.5,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":44.74980360459607,"ry":44.74980360459607},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":449.93,"top":248.93,"width":87.51,"height":87.51,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":43.75463018171948,"ry":43.75463018171948}],"height":400,"width":600}
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0300.JPG
}}
{{Tuto Step
|Step_Title=<translate>Fit Module C Crank Out sensor plate to Arm 5</translate>
|Step_Content=<translate>This one has an extension that may or not be required. See Module D Crank Out Sensor for more info. 

Sensor cables run to rear Module C cabinet - EtherCAT fieldbus boxes</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0293.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":4000,"height":6000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.15,"scaleY":0.15,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c7/Fitting_Zx5_Crank_Upgrade_DSC_0293.JPG","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":299,"top":462,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100}],"height":900,"width":600}
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0294.JPG
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":6000,"height":4000,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.1,"scaleY":0.1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/50/Fitting_Zx5_Crank_Upgrade_DSC_0294.JPG","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":135.81,"top":228.81,"width":112.76,"height":112.76,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":56.37798678443107,"ry":56.37798678443107}],"height":400,"width":600}
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0295.JPG
}}
{{Tuto Step
|Step_Title=<translate>Fit Module D Crank Home sensor plate to Arm 5</translate>
|Step_Content=<translate>Sensor cables run to rear Module C cabinet - EtherCAT fieldbus boxes</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0305.JPG
}}
{{Tuto Step
|Step_Title=<translate>Fit Module D Crank Out sensor plate to Arm 5</translate>
|Step_Content=<translate>This one has an extension

Sensor cables run to rear Module C cabinet - EtherCAT fieldbus boxes</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0303.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0304.JPG
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0301.JPG
|Step_Picture_03=Fitting_Zx5_Crank_Upgrade_DSC_0302.JPG
}}
{{Tuto Step
|Step_Title=<translate>Fit Module E Crank Out sensor plate to Arm 5</translate>
|Step_Content=<translate>Sensor cables run to rear Module E cabinet - EtherCAT fieldbus boxes</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0309.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0310.JPG
}}
{{Tuto Step
|Step_Title=<translate>Fit Module E Crank Home sensor plate to Arm 5</translate>
|Step_Content=<translate>This one has an extension

Sensor cables run to rear Module E cabinet - EtherCAT fieldbus boxes</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0303.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0304.JPG
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_DSC_0306.JPG
|Step_Picture_03=Fitting_Zx5_Crank_Upgrade_DSC_0307.JPG
|Step_Picture_04=Fitting_Zx5_Crank_Upgrade_DSC_0308.JPG
}}
{{Tuto Step
|Step_Title=<translate>Remove 2 off breaker and contactor Module C</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_DSC_0314.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_DSC_0315.JPG
}}
{{Tuto Step
|Step_Title=<translate>Add 2 off single pole breaker Module C</translate>
|Step_Content=<translate>Tidy wires away for the spare 2 phases</translate>
}}
{{Tuto Step
|Step_Title=<translate>Add 2 off Eaton Drive to Module C</translate>
|Step_Content=<translate>May need to move trunking or mount directly to side of enclosure.</translate>
}}
{{Tuto Step
|Step_Title=<translate>Add single pole breaker Module E</translate>
|Step_Content=<translate></translate>
}}
{{Tuto Step
|Step_Title=<translate>Remove breaker and contactor Module E</translate>
|Step_Content=<translate></translate>
}}
{{Tuto Step
|Step_Title=<translate>Add 1 Off Eaton drive to Module E</translate>
|Step_Content=<translate></translate>
}}
{{Tuto Step
|Step_Title=<translate>For each Eaton Drive</translate>
|Step_Content=<translate><br />

*1 phase
*Neutral
*Earth
*Fwd and Reverse signals
*Wire motor cables directly to bottom of drives

<br /></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_Module_C_Eaton_drives.JPG
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":28,"top":70,"width":1148,"height":609,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.48,"scaleY":0.48,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c3/Fitting_Zx5_Crank_Upgrade_Module_C_Eaton_drives.JPG","filters":[]}],"height":450.11286681715575,"width":600}
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_Module_E_Eaton_drive.JPG
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":146,"top":-1,"width":385,"height":637,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.71,"scaleY":0.71,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/ae/Fitting_Zx5_Crank_Upgrade_Module_E_Eaton_drive.JPG","filters":[]}],"height":450,"width":600}
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_Module_C_control_wiring_for_Eaton_drives.JPG
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":84,"top":-3,"width":332,"height":363,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.24,"scaleY":1.24,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e1/Fitting_Zx5_Crank_Upgrade_Module_C_control_wiring_for_Eaton_drives.JPG","filters":[]}],"height":450,"width":600}
|Step_Picture_03=Fitting_Zx5_Crank_Upgrade_Module_E_control_wiring_for_Eaton_drive.JPG
|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":103,"top":0,"width":260,"height":357,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.26,"scaleY":1.26,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/eb/Fitting_Zx5_Crank_Upgrade_Module_E_control_wiring_for_Eaton_drive.JPG","filters":[]}],"height":450,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Wire Sensor Cables to EtherCAT boxes</translate>
|Step_Content=<translate>Module C and D cranks to back of Module C cabinet

Module E crank to back of Module E cabinet</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_FB01E_wiring_for_crank_upgrade.JPG
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_FB03C_wiring_for_crank_upgade.JPG
}}
{{Tuto Step
|Step_Title=<translate>Latest Front End software installed</translate>
|Step_Content=<translate>* Backup Old multi folder 
* Copy in new winMulti version to c:\multi overwriting what is there</translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_Annotation_2019-10-16_140117.jpg
|Step_Picture_01=Fitting_Zx5_Crank_Upgrade_Annotation_2019-10-16_140536.jpg
|Step_Picture_02=Fitting_Zx5_Crank_Upgrade_Toggle_Network_1.jpg
|Step_Picture_03=Fitting_Zx5_Crank_Upgrade_Toggle_Network_2.jpg
}}
{{Tuto Step
|Step_Title=<translate>Map new Links</translate>
|Step_Content=<translate>Overwrite existing links if any exist

<br /></translate>
|Step_Picture_00=Fitting_Zx5_Crank_Upgrade_Annotation_2019-10-16_141758.jpg
}}
{{Tuto Step
|Step_Title=<translate>Activate Configuration</translate>
|Step_Content=<translate>And restart in run mode when prompted</translate>
}}
{{Tuto Step
|Step_Title=<translate>Add new IO Refs to IODef.mul</translate>
|Step_Content=<translate>Ask HQ to download a relevant IODef.mul file


Failing this, the following IO refs need to be added<syntaxhighlight>
OuC_CrankFWD,273,2,0,0,False,False,3,8,-,False,0
OuC_CrankREV,274,2,0,0,False,False,3,9,-,False,0
OuD_CrankFWD,275,2,0,0,False,False,3,10,-,False,0
OuD_CrankREV,276,2,0,0,False,False,3,11,-,False,0
OuE_CrankFWD,277,2,0,0,False,True,64,0,-,False,0
OuE_CrankREV,278,2,0,0,False,True,64,1,-,False,0

</syntaxhighlight>


And these removed</translate>
}}
{{Tuto Step
|Step_Title=<translate>Latest Front End software installed</translate>
|Step_Content=<translate>* Backup Old multi folder 
* Copy in new winMulti version to c:\multi overwriting what is there</translate>
}}
{{Tuto Step
|Step_Title=<translate>Test Function</translate>
|Step_Content=<translate># Ensure all Out and home sensors are working and correctly oriented. Home is towards rear of machine, Fwd or Out is towards front.
# Ensure the clutches are set to slip if the crank bottoms out
# Test direction of all cranks (Fwd is towards front). Switch phases on motors if direction needs to change. The PLC has hard code to switch the outputs off when the sensors are covered

Key Pointers

*End stops should be set so the rack can never run off the pinion - always a full tooth engaged
*Each crank motion stops when the input is seen, and then decelerates. Therefore, set the crank input position to allow for this deceleration before hitting end stop. Normally about 30mm
*The crank clutches should be set to slip</translate>
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}