Voir la source de R0000728 R0000729 Stroke Assembly Dismantling

{{Tuto Details
|Main_Picture=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-03_160654.png
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|Description=<translate>Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299</translate>
|Categories=Production
|Difficulty=Very hard
|Duration=8
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.


The following instructions should be followed to ensure that correct assembly and setting are performed 


<u>'''Tools / consumables Required'''</u> 


Standard hex key set

Standard spanner set 

Double pin saw flange spanner 

Drifts and punches

Ballpein hammer 

Soft hammer 

Degreasing bath 

Solvent Fe10 

Loctite 243adhesive

Loctite 641 bearing fit 

Thixotropic grease 


<u>'''Parts Required'''</u> 


Kit R0000299 containing



B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2

B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1

B0000335 3ph Brake motor 2 pole 3000rpm x 1

B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2

D0000059 Damper Bridge x  1

D0000062 Damper Bridge Boss x 2

D0007730 ZX4 V Notch Mk1 Spindle Shaft x1

D0007867 Bevel Gear (Left) x 1

D0007868 Bevel Gear (Right ) x 1

D0007873 Motor Gear x 1

D0007874 Pinion Gear x 1

D0007875 Pinion Shaft x 1 



<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Handing clarification</translate>
|Step_Content=<translate>R0000728 and R0000729 are mirror images to each other 


Please inspect pictures to clarify and confirm correct hand to be built 


(Supplied unit to be refurbished will always be rebuilt as the same hand )</translate>
|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_075738.png
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|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_075806.png
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}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Always use Loctite 243 on all fasteners fitted unless stated different 


All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required 


All fasteners should be marked once finalised</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Disassembly</translate>
|Step_Content=<translate>The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted 


Please use the following steps accurately</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Remove blade Guard</translate>
|Step_Content=<translate>Remove M5 socket cap and washer and slide off blade guard 


Blade guard to be reused</translate>
|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091001.png
|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091027.png
|Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091033.png
}}
{{Tuto Step
|Step_Title=<translate>Remove Blade</translate>
|Step_Content=<translate>use 24mm ring spanner and saw blade pin spanner to remove blade from assembly 


Dispose of saw blade and M16 bolt


Keep M16  Washer and blade flange for rebuid</translate>
|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092430.png
|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092439.png
|Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092445.png
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}}
{{Tuto Step
|Step_Title=<translate>Remove damper bridge</translate>
|Step_Content=<translate>Remove 2 off m8 fasteners to remove damper bridge and pillars 


Dispose of all parts</translate>
|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092739.png
|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092748.png
}}
{{Tuto Step
|Step_Title=<translate>Extract front blade assembly</translate>
|Step_Content=<translate>1 Rotate blade flange with a 25mm spanner to align 2 off M6 cap heads through access holes</translate>
|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095454.png
|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095624.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}