Voir la source de R0015090 Bench Assemble Roller Tables

{{Tuto Details
|Main_Picture=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png
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|Description=<translate>Instructions for bench assembling Roller tables</translate>
|Categories=Production
|Difficulty=Medium
|Duration=6
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''

Standard Hex key set

Standard spanner set

Tape measure/Rule

8.2mm HSS drill

Drill

'''<u>Parts Required</u>'''

P0001110 x 13

P0000049 x 13

P0001198 x 26

D0015001 x 13

B0001103 x 26

D0015481 x 13

B0001220 x 26

D0015603 x 13

D0015010 x 26

D00150002 x 13

D0015603 x 13

D0015005 x 10

B0001092 x 45

D0015004 x 2

D0015003 x 4

D00155547 x 1

E0001120 x 1

P0000200 x 1

P0000160 x 1

P0001030 x 10</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble Cylinder assembly</translate>
|Step_Content=<translate><br />{{Warning|......Ensure Fixing nut from indicated point is removed from each cylinder and disregarded}}


13 off

<br />{{Info|...All Flow regulator  fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps

1  Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt.

2  Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate}}


1 Fit 2 off P0001198 fittings to cylinder P0001110

2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130825.png
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|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130848.png
}}
{{Tuto Step
|Step_Title=<translate>Check for rework</translate>
|Step_Content=<translate>13 off

Check part D00150001 has been supplied to new specification

Check indicated hole, should measure 8.2mm. If not open up with hand drill

Drawing change requested 06/06/23 to amend from 8mm to 8.2mm</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130924.png
}}
{{Tuto Step
|Step_Title=<translate>Check for rework of following parts</translate>
|Step_Content=<translate>1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec

ECR raised 06/06/23

2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.

ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130933.png
|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130940.png
}}
{{Tuto Step
|Step_Title=<translate>Fit bushes and mount cylinder</translate>
|Step_Content=<translate>13 off

1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten

2 Fit 2 off B0001103 bushes to D0015006B</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130947.png
|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130952.png
|Step_Picture_02=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130958.png
|Step_Picture_03=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131005.png
}}
{{Tuto Step
|Step_Title=<translate>Combine support arm and roller bracket</translate>
|Step_Content=<translate>13 off

1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers

2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131010.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare M3 holes</translate>
|Step_Content=<translate>1 off only and mark for later Reference 


Tap 2 off indicated holes M3</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-29_133816.png
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}}
{{Tuto Step
|Step_Title=<translate>Process amendment</translate>
|Step_Content=<translate>Process for bench assembly of roller beds has been amended to aid fitment later on in build process.  


Once roller beds are assembled, connection between cylinder and rod end bearing should be disconnected 


'''<u>Please take pictures of this please</u>'''</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
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{{Tuto Step
|Step_Title=<translate>Assemble Large roller Table</translate>
|Step_Content=<translate>5 off to be assembled

1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown

Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.

Do not use washer under head of button head screw, on use on on nut side

2 Adjust the 2 off D0015005

1st section pushed against edge of clearance hole in direction shown

2nd section pushed in same direction

3rd Check parallel and adjust to correct

4th check squareness by taking corner measurements and adjusting if required

Once all above is achieved, finalise fasteners</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit rollers</translate>
|Step_Content=<translate>Fit 3 off B000102 roller to each assembly</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble medium roller table</translate>
|Step_Content=<translate>Using same checks and setting as above assemble 1 off roller table with 4 rollers as shown</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-09-25_083700.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble small roller table using pre drilled assembly</translate>
|Step_Content=<translate>1  Using same checks and setting as above assemble 2 off roller tables with 4 rollers as shown,


Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 1 off Sensor E001120 ,1 off Blower P0000200 , 1 off P0000160 flow regulator and 1 off bracket D0015547 as shown. Label as 3759</translate>
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-29_134222.png
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|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082909.png
|Step_Picture_02=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082914.png
|Step_Picture_03=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082924.png
|Step_Picture_04=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082905.png
}}
{{Tuto Step
|Step_Title=<translate>Pneumatic pre assembly</translate>
|Step_Content=<translate>5 off


Large  Roller bed assemblies with two cylinders require pneumatic pipe installation.


Use identification numbers as follows


1571 Home position (up)

1579 Active position (down)</translate>
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