Voir la source de R0015096 (c) Bench Assemble Transfer Drive Assembly

{{Tuto Details
|Main_Picture=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_101243.png
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|Description=<translate>Instructions for bench assembly of transfer drives</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>''' 


External circlip pliers

Internal circlip pliers

Standard hex key set

Standard spanner set 


'''<u>Parts Required</u>'''


H0007576 x 2

B0000139 x 2

D0007577 x 2

D0015626 x 2

D0015561 x 2

D0015562 x 2

B0001167 x 2

D0015024 x 2

B0001100 x 6

B0001166 x 2

B0000229 x 2

D0015610 x 4</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners 

Use Loctite 572 on all pneumatic threaded connections 

Pen mark all bolts to show finalised</translate>
|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-05_085445.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble chain tensioner</translate>
|Step_Content=<translate>2 off 


1 Press bearing B0000139 into sprocket H0007576.

If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix. 

If fit is tight, inspect parts to Drawing to confirm correct sizes 

2 Press D0007577 into sprocket and follow above for correct fitment .

3 Captivate with 20mm external circlip</translate>
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|Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104432.png
|Step_Picture_02=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104450.png
}}
{{Tuto Step
|Step_Title=<translate>Attach to mounting plate</translate>
|Step_Content=<translate>2 off 


Attach  sprocket assembly to D0015626 Using M8 x 35 Socket cap</translate>
|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104618.png
|Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104835.png
}}
{{Tuto Step
|Step_Title=<translate>Attach Base</translate>
|Step_Content=<translate>2 off 


1  Attach D0015561 to D0015562 as shown using 3 off  M10 x 30  socket caps 


2 Mount assembled sprocket plate using M6 x 30 socket caps and heavy F0000247 M6 washers</translate>
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|Step_Picture_02=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_115649.png
}}
{{Tuto Step
|Step_Title=<translate>Check motor assembly configuration</translate>
|Step_Content=<translate>Check motor has been supplied in the shown configuration. 


Gearbox may need rotating on supplied motor assembly to match orientation shown.


Motor terminal box position is vital</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit Drive shaft</translate>
|Step_Content=<translate>2 off


1   Insert 3 off B0001100 key into driveshaft


2     Insert driveshaft D0015024 as shown and captivate either side with external circlip  '''<u>(size required)</u>'''</translate>
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{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>It is vital that the alignment bush can pass through the drive sprocket by hand</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
|Step_Picture_01=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-12-08_101812.png
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{{Tuto Step
|Step_Title=<translate>Check Configuration of clutch</translate>
|Step_Content=<translate>Check B0000229 has been assembled in the correct order


1  C Spanner pressure nut

2  Locking washer

3  Spring washer 3 off

4  Spreader plate

5 Friction washer

6 Centralise boss

7 Drive sprocket

8 Main Flange 

<br /></translate>
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|Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_115717.png
}}
{{Tuto Step
|Step_Title=<translate>Fit clutch to motor</translate>
|Step_Content=<translate>2 off


Mount clutch assembly as shown and captivate with  25mm external circlip 


ECR raised 12/06/23 to address problem of grubscrew lock off missing key fitted. 


Until corrected , use M6 x 10 kcp  grubscrew to lock on to shaft</translate>
|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_112007.png
}}
{{Tuto Step
|Step_Title=<translate>Mount motor to base</translate>
|Step_Content=<translate>2 off


Attach motor to base as shown 


Use M8 x 50 hex set bolts , A form washers and M8 nyloc nuts to secure 4 off mounting points 
 

{{Warning|...Ensure fasteners are long enough to pass through nyloc section of nut}}</translate>
|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_113532.png
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{{Tuto Step
|Step_Title=<translate>Attach clamps</translate>
|Step_Content=<translate>2 off per assembly

2 off assemblies


Use M12 x 100 hex set bolts (check size) and A form washers to  attach 2 off clamp plates D0015610 to assembly as shown 

<br />{{Info|...Do not apply adhesive to these as they will be removed for installation later on}}<br /></translate>
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{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}