Voir la source de R0015336 Pneumatic Output Testing

{{Tuto Details
|Main_Picture=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_135339.png
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|Description=<translate>Details for manual pneumatic output testing on module</translate>
|Categories=Production
|Difficulty=Medium
|Duration=1
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u> 


PCL airline connection 

12mm blanking ports 

Valve Manual over ride tool

Standard screwdriver set 

Additional colleague when setting regulator pressures for outputs  


<u>'''Parts required'''</u> 


R0015040 completed module</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Safety</translate>
|Step_Content=<translate>Output testing will require valve operation with no e/s circuit 


Ensure the following 


Work area is clear from all components not required for testing


All colleagues are aware of the procedure being undertaken


No additional colleagues are working on the module 


PCL coupling is accessible to release pressure in case of emergency 


Testing procedure is fully adhered to</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Set Air service unit soft start</translate>
|Step_Content=<translate>Wind fully out soft start screw situated on top on main air service unit</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085346.png
}}
{{Tuto Step
|Step_Title=<translate>Check all open ports</translate>
|Step_Content=<translate>Ensure all open ports and trailing pipes are suitably blanked</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085422.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085428.png
|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085433.png
|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085439.png
}}
{{Tuto Step
|Step_Title=<translate>Connect main PCL</translate>
|Step_Content=<translate>Connect main pcl air feed to air service unit 


Increase Air service unit pressure to 6.0bar</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085521.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085526.png
}}
{{Tuto Step
|Step_Title=<translate>Check for leaks</translate>
|Step_Content=<translate>Check for audible leaks on the red pipe lines installed and correct if found 


Check air gun regulator functions properly . Fully open the regulator (2 bar limited ) and test air gun assembly</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085620.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085624.png
}}
{{Tuto Step
|Step_Title=<translate>Manual overide</translate>
|Step_Content=<translate>Enable the manual over ride on the main air service unit 


This will purge the system with air.</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085705.png
}}
{{Tuto Step
|Step_Title=<translate>Check for leaks</translate>
|Step_Content=<translate>Check for audible leaks on blue Pipe line, and active control pipes to cylinders and regulators</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085829.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085842.png
|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085847.png
}}
{{Tuto Step
|Step_Title=<translate>Check home positions</translate>
|Step_Content=<translate>With the system in the natural state when over ridden, the following cylinder positions should be confirmed</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>home positions for outputs</translate>
|Step_Content=<translate>1    Y80 Infeed Top clamp contracted

2    Y82 Outfeed top clamp contracted 

3     Y91 eject cylinder contracted 

4     Y202 clamp infeed side  extended 

5     Y204 Clamp pos contracted 

6     Y206 Centralise contracted</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085939.png
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}}
{{Tuto Step
|Step_Title=<translate>If any deviation from the above</translate>
|Step_Content=<translate>If any deviation from the above check pipe connections to incorrect output</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Manual valve over ride</translate>
|Step_Content=<translate>Each valve can be manually fired from the over ride button. Pressing this will activate the valve and fire the cylinder /output


when a valve is over ridden, ensure attention is paid to any new air leaks that could become present in the active line when fired</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090922.png
}}
{{Tuto Step
|Step_Title=<translate>Y80 Clamp infeed top</translate>
|Step_Content=<translate>Fire and hold valve 


Adjust regulator to 0.2 M.P.A 


Cylinder should extend 


Should retract when valve released</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091010.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091005.png
|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090959.png
|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091014.png
|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":503,"height":591,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.19,"scaleY":1.19,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9f/R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091014.png","filters":[]}],"height":705,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Y82 Clamp outfeed top</translate>
|Step_Content=<translate>Fire and hold valve 


Cylinder should extend 


Should retract when valve released</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091120.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091124.png
}}
{{Tuto Step
|Step_Title=<translate>Y91 Eject</translate>
|Step_Content=<translate>Fire and hold valve 


Eject table should move away from saw head 


Should retract when valve released</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091209.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091203.png
}}
{{Tuto Step
|Step_Title=<translate>Y202 Side clamp</translate>
|Step_Content=<translate>Fire and hold valve 


Set regulator to 0.2 M.P.A


Side clamp should move towards backfence rollers 


Should retract when valve released</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091251.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091256.png
|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091240.png
|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091246.png
}}
{{Tuto Step
|Step_Title=<translate>Y204 Clamp position</translate>
|Step_Content=<translate>Fire and hold valve 


Clamps should move towards from of machine. 


If movement is slow/not present  check flow restrictors on back of electrical cabinet identified as 2049


Should retract when valve released</translate>
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091416.png
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091422.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}