Voir la source de R0015064 Bench Assemble Clamp Assembly

{{Tuto Details
|Main_Picture=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-09-13_120521.png
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|Description=<translate>Details of bench assembly for saw clamps</translate>
|Categories=Production
|Difficulty=Medium
|Duration=4
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>''' 


Standard hex key set

Standard spanner set 

External circlip pliers 

20mm bearing dolly 

Reduced shank 5mm hex key 



'''<u>Parts Required</u>''' 


B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8

B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8

B0000200 Circlip 8mm External x 12

B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6

D0004331 Clamp Head (D7450) x 1

D0004332 Clamp Mount Block (D7449) x 1

D0004333 Pillar x 2

D0004358 Clamp Head Bracket (D7447) x 1

D0004359 Clamp Head Cylinder Bar (D7446) x 2

D0004550 Clamp Insert x 2

D0004808 Slide Stop x 2

D0005191 Bearing Protective Washer x 4

D0005425 Clamp block Right  (5625) x 1

D0005566 Clamp block left - Roller style (5567)  x 1

D0005568 Clamp block left roller shaft  x 3

D0007447 Clamp Head Bracket OH (D4358) x 1

D0007449 Clamp Mount Block OH (D4332) x 1

D0007450 Clamp Head OH (D4331) x 1

D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2

D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1

D0015446B Chip Deflector Mounting Plate (Tapped) x 1

D0015447B Chip Deflector Probe Ø50 (Tapped) x 2

D0015454 Chip Deflector Rod (M16)  x 2

H0004625 Shaft 16mm: 150 Saw Clamp x 2

H0004626 Shaft 16mm: 275  Eject Push x 1

H0004627 Shaft 20mm: 210 Saw Inner Clamp x  2

H0004628 Shaft 20mm: 245 Saw Outer clampx 2

M0001194 Kipp clamp handle x 2

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1

P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1

P0000064 Pneumax microcylinder 25bore x 80stroke x  2

P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3

P0001143 cylinder 32 x 175mm stroke ISO x 1

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>De grease components</translate>
|Step_Content=<translate>Degrease main blocks  with Fe10 as shown</translate>
|Step_Picture_00=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-11-15_105736.png
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}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Test fit shafts indicated into blocks to check for correct fitment . 


Check that shafts enter bore fully an dimples on shafts are able to align with locating tapped holes</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
|Step_Picture_01=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-11-15_102306.png
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{{Tuto Step
|Step_Title=<translate>Fit bearings to clamp blocks</translate>
|Step_Content=<translate>1 Fit  4 off bottom bearings until ball chamber just disappears into bore   

2 Press in 4 off top bearing until contacting bottom bearing    

3 Fit 4 off  retainer ring . Ensure not gap is present between block and ring  

Ensure all bearings are adequately greased once fitted</translate>
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{{Tuto Step
|Step_Title=<translate>Fit bearings to head blocks</translate>
|Step_Content=<translate>Use dolly to press bearings into head blocks as shown 


Bearings to sit level at indicated points</translate>
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{{Tuto Step
|Step_Title=<translate>Lubricate bearings</translate>
|Step_Content=<translate>Lubricate All previous fitted bearings with trojan food safe grease as

shown</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble roller clamp</translate>
|Step_Content=<translate>1  Ream with 8mm hand reamer to ensure correct fitment 

2 Fit 3 off shafts to block

3 Fit 6 off 8mm circlips to shafts 

4 Fit 3 off retaining M5 x 6 grubscrews , ensuring dimples on shafts are aligned 

5 Press 6 off bearings onto shafts . Use socket to enable final positioning of bearing against circlip

6 Add 6 off 8mm circlip to shafts to captivate bearings 

Ensure bearings run consistant and smoothly</translate>
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{{Tuto Step
|Step_Title=<translate>Fit Shafts to clamp blocks</translate>
|Step_Content=<translate>Fit shafts and secure with 4 off M8x 8 kcp grubscrews</translate>
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{{Tuto Step
|Step_Title=<translate>Fit shafts to clamp heads</translate>
|Step_Content=<translate>1 Fit 2 off cylinder  mounts as shown using 4 of M5 x 12 socket caps   

Ensure correct orientation , alignment of flat is the datum   

2    
Caution on fitment of shafts, do not force into position     

Fit 4 off shafts to clamp heads and secure with 2 off M8 x 12  kcp and 2 off M8 x 16 kcp grubscrews as shown</translate>
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|Step_Picture_03=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-11-15_113231.png
}}
{{Tuto Step
|Step_Title=<translate>~Check hard stops are fitted to clamp mounts</translate>
|Step_Content=<translate>Ecr raised to include adding of hard stop at manufacture


To fit hard stops


1  Cut thread of m5 x 60  socket cap to 10mm 


2 Use loctite 270 and screw into indicated holes of pillars 


3 Reduced shank of bolt to 10mm  and dress to neaten</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit clamp heads to clamp mount blocks</translate>
|Step_Content=<translate>Slide assemblies together</translate>
|Step_Picture_00=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-10-19_154424.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble hard stop</translate>
|Step_Content=<translate>Assemble hard stops 2 off


Set to 50mm O/A


attach to cylinder mount bracket</translate>
}}
{{Tuto Step
|Step_Title=<translate>Assemble cylinders</translate>
|Step_Content=<translate>fit 4 of P0000295 fittings to position cylinders 


Fit 3 off P0000295 fittings to top clamp cylinders and 1 off straight P0000007</translate>
}}
{{Tuto Step
|Step_Title=<translate>Fit cylinder and align</translate>
|Step_Content=<translate>Fit cylinder mount bracket to head 


Fit cylinder mount plate to clamp head block 


Fit cylinder to bracket 


Contract cylinder and tension fixing points


ensure cylinder piston thread and nut are correct</translate>
|Step_Picture_00=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-10-19_154844.png
}}
{{Tuto Step
|Step_Title=<translate>Fit clamp blocks</translate>
|Step_Content=<translate>Fit pre build clamp pad assembly 


Attach cylinder


Align and finalise cylinder fasteners 


ensure cylinder piston thread is set correctly</translate>
|Step_Picture_00=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-10-19_155120.png
|Step_Picture_01=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-10-19_155109.png
}}
{{Tuto Step
|Step_Title=<translate>Fit top clamp shafts</translate>
|Step_Content=<translate>Fit shaft mounts and secure with quip clamp handle</translate>
|Step_Picture_00=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-10-19_155307.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble deflector probe assembly</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=R0015064_Bench_Assemble_Clamp_Assembly_Screenshot_2023-10-19_155525.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}