Voir la source de R0015320 Pneumatic Output Test

{{Tuto Details
|Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
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|Description=<translate>Testing procedure for installed pneumatics</translate>
|Categories=Production
|Difficulty=Hard
|Duration=1.5
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools  Required'''</u> 


Standard screwdriver set 
 
Standard grease gun and cartridge 



<u>'''Parts Required'''</u> 


Mains air connection</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Caution</translate>
|Step_Content=<translate>Output testing will be carried out under a no-emergency stop situation 


ensure pcl coupling is used for ability for quick disconnection 


Ensure all colleagues are aware  of testing and ensure good working practise is followed</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Blank Spare ports</translate>
|Step_Content=<translate>Blank off all unused bulkhead and connection ports not required</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Lubrication</translate>
|Step_Content=<translate>All lubrication points should be greased prior to testing


ensure the following are greased


'''<u>Leadscrews</u>'''

Z axis leadscrew 2off leadscrews   1 off grease point per leadscrew

Y Axis Leadscrew  1 off grease point 

VZ axis leadscrew 1 off grease point 

'''<u>Bearings</u>'''

4 off Y axis bearings

4 off Z axis bearings 

8 off VZ axis bearings 



<br /></translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-06_113551.png
}}
{{Tuto Step
|Step_Title=<translate>Connect air to Air service unit</translate>
|Step_Content=<translate>Ensure soft start adjuster is fully wound out 


Set air service unit to 6 bar 

<br /></translate>
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073451.png
}}
{{Tuto Step
|Step_Title=<translate>Check Red Permanent feed line   Air Gun</translate>
|Step_Content=<translate>Check for audible leaks and correct if required 


Check operation of air gun . Ensure pressure is set to maximum of 2 bar</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Check Red permanent feed Z axis</translate>
|Step_Content=<translate>Set Z axis support pressure.   Set at 5 bar, and adjust to balance.   Rotary ring should be held in position under cylinder pressure, but be able able to be moved  up and down by turning the leadscrew by hand

If resistance is felt or axis bounces when  leadscrew is turned , check air connections for correct piping</translate>
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
}}
{{Tuto Step
|Step_Title=<translate>Check Red permanent feed VZ axis</translate>
|Step_Content=<translate>Set VZ axis regulator to 5 bar</translate>
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
}}
{{Tuto Step
|Step_Title=<translate>Manual over Ride air service unit</translate>
|Step_Content=<translate>Manually override air service unit to purge Blue ring main 


Caution All cylinders should move to their home positions 


Check for audible leaks from ring main and cylinder connections 


Check for leaks when all outputs are individually fire also</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Test Y269 Ring blow</translate>
|Step_Content=<translate>Home position  Blower should be switched off 


Fire valve, blower should activate  on tool break sensor assembly 


Check orientation of in line flow regulator .  Fully closed, air feed should stop totally . If not possible,  flow regulator is fitted incorrectly</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Y270 Clamp hold</translate>
|Step_Content=<translate>Home position is retracted away from bottom rollers


Manually fire valve, cylinder should move toward datum rollers</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Y350 Infeed top clamp</translate>
|Step_Content=<translate>Home position should be lifted up


Manually fire valve, set regulator pressure to 2 bar 


Clamp should move down when fired</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Y351  Infeed side clamp</translate>
|Step_Content=<translate>Home position should be retracted away from datum rollers 


Manually fire valve, set regulator pressure to 2 bar


Clamp should move in when fired</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Y360 work blowers</translate>
|Step_Content=<translate>Home position  Blower should be switched off


Fire valve, blower should activate  on infeed datum roller assembly


Check orientation of in line flow regulator .  Fully closed, air feed should stop totally . If not possible,  flow regulator is fitted incorrectly</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Y386 Clamps middle</translate>
|Step_Content=<translate>Shared Output for top and side clamp


Home positions are


side clamp retracted away from datum rollers 

Top clamp retracted away from datum rollers 


Manually fire valve 


Set

Y386 side clamp regulator to 2 bar 

Y386 top clamp regulator to 2 bar 


Clamps should move towards datum rollers 

<br /></translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>V389 V Cut output</translate>
|Step_Content=<translate>Ensure all clamps are clear from V notch cut axis 


Home position should be up


Manually fire valve 


V notch assembly should move down towards the floor</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Y395 V clamp</translate>
|Step_Content=<translate>Y395 is a shared output for V top and side clamp 


Home positions are


side clamp retracted away from datum rollers

Top clamp retracted away from datum rollers


Manually fire valve


Set


Y395  side clamp regulator to 4 bar

Y395  top clamp regulator to 4 bar


Clamps should move towards datum rollers when fired</translate>
|Step_Picture_00=R0015320_Pneumatic_Output_Test_Screenshot_2023-11-02_085644.png
}}
{{Tuto Step
|Step_Title=<translate>Disconnect air</translate>
|Step_Content=<translate>Disconnect air and remove fitted blanks for testing</translate>
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073451.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}