Voir la source de R0015317 Install Rotary Ring

{{Tuto Details
|Main_Picture=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_152957.png
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|Description=<translate>Installation procedure for rotary ring into mainframe</translate>
|Categories=Production
|Difficulty=Hard
|Duration=4
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u> 


Standard Hex Key set 

Standard spanner set 

Lifting Strop 

Overhead crane operation 

Torque wrench 

Soft hammer 

Ring lubrication oil 


<u>'''Parts Required'''</u> 


A0000309 Domed Blanking Plug 19mm x 3

C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1

D0000263 Stop Y Central x 1

D0002990E Strike Post ZX4 Mk5 x 1

D0002991 Switch carrier x 1

D0006061 Timing Belt cap x 1

D0007861 Y axis hard stop x 2

D0010756 Proximity Switch Mounting Block Reduced Size x 2

D0010894 Ethercat Cover ZX3/ZX4 x 1

D0015542 R Axis Motor Connector Cover x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 

H0007995 Rotary base cover plate x 2

M0000451  Plug and Elbow x 2

R0000971E Bench Assemble R Axis Gearbox 

R0010260 Bench Assemble Tool Break Sensor

R0015138 Machining Head ZX4 Mk5 (Quad Plunge)

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Safe operation</translate>
|Step_Content=<translate>Installation of rotary ring requires the use of the overhead crane 


Please ensure all safety requirements are met, and all employees are confident with the operation and installation progress before commencing work details</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Pre installation checks</translate>
|Step_Content=<translate>Check z support bars are installed 


Y axis leadscrew nut is not positioned in y axis bearing housing


Location dowels are fitted to Y axis bearing blocks</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
|Step_Picture_01=R0015315_Fit_Y_Axis_Drive_components_Screenshot_2023-11-01_133950.png
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|Step_Picture_02=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153618.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit Lifting strop to rotary ring</translate>
|Step_Content=<translate>Fit and position lifting strop onto rotary ring 


Ensure strop is positioned correctly between spindles</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
}}
{{Tuto Step
|Step_Title=<translate>Lift and position ring</translate>
|Step_Content=<translate>Use overhead crane to lift rotary ring assembly to align over the top of the machine centre main frame</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
}}
{{Tuto Step
|Step_Title=<translate>Lower to correct position</translate>
|Step_Content=<translate>Slowly lower to correct position within machine centre assembly 


Height setting is governed by bearing block alignment to back plate of rotary ring</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
}}
{{Tuto Step
|Step_Title=<translate>Final Fix top bearing blocks</translate>
|Step_Content=<translate>Use M8 sockets to Finalise fixing between bearing blocks and rotary ring back plate 


Finalise Fasteners</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154252.png
}}
{{Tuto Step
|Step_Title=<translate>Release weight</translate>
|Step_Content=<translate>The lifting strop can now be released and removed from the rotary ring</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_152957.png
}}
{{Tuto Step
|Step_Title=<translate>Fix R axis gearbox and cable</translate>
|Step_Content=<translate>The lower section of the rotary rotary ring will require moving forward to enable r axis gearbox assembly to be fitted 


Position Gearbox in place , along with R axis servo control cable 


Light fix R axis gearbox in position</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise bottom bearing blocks</translate>
|Step_Content=<translate>Align and finalise bottom bearing blocks to rotary ring back plate</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154802.png
}}
{{Tuto Step
|Step_Title=<translate>Set R axis gearbox backlash</translate>
|Step_Content=<translate>Set back lash on gearbox by hand


Push gearbox up towards centre of ring by hand and tighten holding fasteners</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
}}
{{Tuto Step
|Step_Title=<translate>Check R axis Backlash</translate>
|Step_Content=<translate>Quality check for correct backlash between drive gears , requires 2 people 


To complete this 


Lock gearbox using 8mm hex key positioned in friction coupling of gearbox through access hole 


Ensure gearbox is held in a fixed position 


Rock rotary ring to check for presence of backlash. No backlash should be present , only minimal belt flex should be observed


Check backlash in 4 points equally spaced around rotary ring rotation</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise R axis gearbox</translate>
|Step_Content=<translate>Finalise all fasteners on r axis gearbox assembly</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
}}
{{Tuto Step
|Step_Title=<translate>Fit R axis servo motor</translate>
|Step_Content=<translate>Add M0000031 edging strip to servo motor protection plate 


Fit servo motor in conjuction with protection plate and ensuring servo connection cable is connected 


Ensure servo plug is orientated correctly</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155607.png
|Step_Picture_01=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155721.png
}}
{{Tuto Step
|Step_Title=<translate>Fit R axis gear box timing cover</translate>
|Step_Content=<translate>Fit timing cover</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161230.png
}}
{{Tuto Step
|Step_Title=<translate>Set friction coupling</translate>
|Step_Content=<translate>Use torque wrench to set correct torque on r axis gearbox friction coupling 



Fit gearbox blanking plug</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155721.png
}}
{{Tuto Step
|Step_Title=<translate>Fit access plates</translate>
|Step_Content=<translate>Fit 2 off access plates</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155909.png
}}
{{Tuto Step
|Step_Title=<translate>Fit oil pots</translate>
|Step_Content=<translate>Fit oil pots 


Add ring oil 


Add pot caps</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160232.png
}}
{{Tuto Step
|Step_Title=<translate>Fit ring bungs</translate>
|Step_Content=<translate>Fit 3 off ring bungs</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160419.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Y axis hard stops</translate>
|Step_Content=<translate>Fit 2 off Y axis hard stops</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160538.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise Y axis leadscrew</translate>
|Step_Content=<translate>add and finalise Y axis leadscrew nut position</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160739.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Y axis Datum switch assembly</translate>
|Step_Content=<translate>Fit Y axis datum bracket, block and sensor 


Set sensor position</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160857.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Z axis datum block assembly</translate>
|Step_Content=<translate>Fit Z axis datum block assembly 


Ensure Sensor is set along entire length of axis movement to remain consistent</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161044.png
}}
{{Tuto Step
|Step_Title=<translate>Fit ethercat cover</translate>
|Step_Content=<translate>Fit ethercat cover


Dry fit temporary</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161337.png
}}
{{Tuto Step
|Step_Title=<translate>Fit tool break assembly</translate>
|Step_Content=<translate>Fit tool break assembly</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161500.png
}}
{{Tuto Step
|Step_Title=<translate>Connect Energy chain</translate>
|Step_Content=<translate>Connect energy chain to rotary ring</translate>
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161601.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Quality check all fasteners are finalised</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}